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Engineering

Engineering that connects design to production.

At ECI, we engineer products for manufacturability, scalability, reliability, and cost. From concept through production, our teams transform electrical architectures into manufacturing-ready solutions that launch faster, perform better, and are easier to build.

Rather than handing designs from engineering to manufacturing, ECI creates a continuous digital workflow where the same engineering decisions that optimize product performance also reduce complexity, improve quality, and enable automation.

Our Engineering Process

Four connected steps.
One manufacturing-ready solution.

Every program follows a disciplined engineering methodology that transforms customer requirements into scalable, reliable, and cost-effective manufacturing solutions.

  1. Digitalize the Design

    From Any Format to Structured Engineering Data

    Whether starting from PDFs, images, legacy drawings, or native CAD models, ECI converts customer information into structured engineering data. Powered by Cableteque, engineering information is captured once and seamlessly reused across PLM, BOM management, manufacturing systems, and ERP—improving data accuracy, eliminating redundant work, and accelerating program launches.

  2. Design for Manufacturability (DFM)

    Better Designs Before Production Begins

    Every engineering decision influences manufacturing performance. ECI applies Design for Manufacturability (DFM) principles from the earliest stages of development, simplifying designs, reducing complexity, lowering cost, improving quality, and shortening time to production.

    Rather than solving manufacturing challenges on the factory floor, we engineer them out before production begins.

  3. Standardize the Components

    OneBOM: Standardization by Specification

    Rather than designing around individual part numbers, ECI standardizes components based on functional specifications. Through OneBOM, equivalent parts are rationalized to reduce complexity, optimize sourcing, lower cost, and create common designs that are easier to manufacture, automate, and support globally.

  4. Engineer for Automation

    Designing Products Ready for Production

    Engineering decisions directly influence manufacturing performance. By designing for automation from the beginning, ECI enables more efficient wire processing, assembly, testing, inspection, and material flow—supporting lower cost, higher quality, and scalable production across its global manufacturing footprint.

One Digital Flow.
End-to-End.

Engineering data flows seamlessly from design to manufacturing, connecting engineering systems, teams, and decisions through one continuous digital thread.

The result is more accurate data, a more efficient development process, faster product launches, and complete alignment from design through production.

  1. Customer CAD
  2. Harness Design & Data Capture
  3. OneBOM
  4. Product Lifecycle Management (PLM)
  5. Manufacturing Execution (MES)
  6. Digital Assembly
  7. Manufacturing

Outcomes

  • Accurate Data
  • Faster Engineering Changes
  • More Efficient Production
  • Faster Time to Market

Engineering Partnership Models

The right
level of partnership.
Every time.

Every customer starts from a different place. Some have a finished design ready for production, while others look for a partner to help optimize or develop it from the ground up. ECI provides the right level of engineering support to match each customer’s needs.

What ECI Delivers

  • Build-to-Print (BTP)

    You own the design

    Design review, manufacturability assessment, tooling, process validation, testing, PPAP, NPI, and production launch.

  • Influence the Design (ITD)

    We optimize it together

    Collaborative design optimization, Design for Manufacturability (DFM), OneBOM standardization, VAVE, material selection, manufacturing optimization, and launch support.

  • Full-Service Design (FSD)

    We own the engineering

    Complete electrical and mechanical design, 3D CAD, simulation, validation, prototyping, production launch, and lifecycle engineering.

The right partnership, depending on your needs. We work side by side to deliver VAVE and design improvements that simplify your build and drive cost savings.

Our Flow

Digital Tools

ECI combines industry-standard engineering platforms with connected digital workflows to link design, product data, simulation, change management, and manufacturing. From 3D CAD and electrical simulation to PLM, BOM management, digital markup, and harness design, our toolset enables accurate data continuity, disciplined engineering changes, and efficient execution from design through production.

Customer Benefits

  • Seamless collaboration within customer engineering environments

  • Faster engineering changes and product development cycles

  • Accurate, consistent data exchange across teams and systems

  • Continuous digital continuity from design through production

The Right Tools.
Seamless Collaboration.

ECI engineers work natively in the platforms our customers use—enabling seamless collaboration, accurate data exchange, and a faster path from concept to production.

Certifications

Built to the highest standards across every sector we serve.

ECI's engineering and manufacturing operations meet the rigorous quality, safety, and regulatory standards required across the industries we serve. Our global certifications support customers in HVAC, industrial equipment, specialty transportation, aerospace, defense, and other highly regulated markets.

More of What We Have to Offer

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Frequently Asked Questions

ECI connects engineering and manufacturing early in the development process, helping turn complex electrical designs into repeatable, manufacturable solutions. Digital workflows, design-for-manufacturing principles, standardized data, and disciplined change management help reduce handoffs and rework while improving quality, cost, and speed to launch.

ECI meets customers where they are, from build-to-print execution to collaborative design optimization and full-service engineering. Depending on the program, our teams can support manufacturability, value engineering, material selection, prototyping, validation, and complete electrical and mechanical design—giving customers the right level of engineering support for each stage of the program.

ECI manufactures and integrates key elements of the electrical system, including wire harnesses, molded components, connectors, power distribution solutions, PCB assemblies, and selected enclosures and control assemblies. Bringing more of these capabilities under one partner reduces supplier interfaces, increases control over quality and lead times, and creates opportunities to optimize cost and manufacturability across the complete solution.